Client Overview: Forensic Laboratory in California, USA
A well-known forensic lab, providing critical sample analysis for major California police departments, faced rising operational costs due to outdated nitrogen generation systems. Their work supports law enforcement investigations, requiring uninterrupted, precise, and reliable lab operations.
The Challenge: High Energy Costs & Maintenance Issues
The laboratory faced increasing operational demands and rising energy costs associated with its existing membrane nitrogen generators. These units, sourced from another supplier, consumed significant amounts of energy, leading to escalating maintenance costs and inefficiencies.
As the facility expanded, it required a more reliable, cost-effective, and energy-efficient nitrogen generation system to support its high-stakes forensic and law enforcement applications.
The Solution: nano's GEN2 i4.0 Nitrogen Generators
To address these challenges, the lab collaborated with our distributor to replace its outdated system with a pair of GEN2 i4.0 2110 Duty/Standby nitrogen gas generators. These state-of-the-art generators provided superior energy efficiency, reliability, and advanced operational features, ensuring seamless performance with minimal maintenance requirements.
Key Benefits of the Upgrade:
- Up to 50% Reduction in Energy Consumption: The new nitrogen generators significantly lowered air consumption, leading to substantial energy savings.
- Reduced Maintenance Costs: Equipped with scroll compressors, the new system minimized maintenance expenses and downtime, improving overall operational efficiency.
- Enhanced Reliability & Uptime: With fewer unexpected repairs and optimized performance, the laboratory experienced consistent and uninterrupted operations.
The Results: Maximized Efficiency & Future Scalability
The immediate impact of the nitrogen system upgrade included:
40-50% Energy Savings: Lowered energy bills through optimized air consumption.
Lower Maintenance Costs: Decreased service intervals and reduced downtime improved productivity.
Planned Expansion: Due to continued business growth, the lab aims to replace the current GEN2 i4.0 2110 units with three GEN2 i4.0 3130 units by the end of 2025, further enhancing efficiency and scalability.
Future Growth & Commitment to Innovation
With a focus on long-term efficiency, the laboratory is committed to upgrading its nitrogen generation systems to meet future operational demands. Partnering with our distributor and nano, the lab has set a new standard for energy-efficient, cost-effective nitrogen solutions in forensic and law enforcement applications.
By upgrading to the GEN2 i4.0 nitrogen generation system, this laboratory has achieved significant energy and cost savings while enhancing operational reliability. This case study highlights how investing in advanced nitrogen generation technology can drive efficiency, reduce expenses, and support mission-critical forensic services.
