The nano GEN2-MAX high capacity nitrogen generator product

Nitrogen Generation

High-Capacity Nitrogen Generators

Are you looking for a reliable and cost-effective way to generate large flows of nitrogen gas for your application? Look no further than our high-capacity GEN2-MAX nitrogen gas generators. Our range of generators produces ultra-high purity nitrogen gas in-house, with safety, simplicity and energy efficiency being our top priorities. With refined controls and lower air consumption, our generators deliver greater energy efficiency and cost savings. The GEN2-MAX comes equipped with purity sensors, a flow meter, and a flow control valve, providing you with a complete solution for your nitrogen gas requirements. Trust us to meet your nitrogen gas generation needs with our superior range of generators.

Key Specs:

Purity

95 to 99.999%

Flow Rate

up to 2871 Nm3/h

Max Allowable Working Pressure

10 barg

Product Documentation

N-PSI-N2-GEN2MAX2021-01-ASIA.indd

GEN2-MAX High-Capacity Nitrogen Generators

Product Brochure

Filename
EN-SG-GEN2MAX-Nitrogen-Generators.pdf
Size
7 MB
Format
pdf
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ISO compressed air quality standards brochure

ISO Compressed Air Quality Standards

Support Brochure

Filename
EN-ISO-brochure-compressed-air-quality-standards.pdf
Size
7 MB
Format
pdf
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equipment worksheet product technical paper

N-Series E941 Food Grade

Certificate

Filename
EN-N2-Series-declaration-certificate-food-grade-E941-nitrogen-generators.pdf
Size
262 KB
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pdf
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equipment electrical wiring diagram and electrical schematics

GEN2-MAX 5.5-50K High Capacity Nitrogen Generators

Electrical Diagram

Filename
N2-GEN2-MAX-5.5-50K-electrical-wiring-schematics-nitrogen-generator.pdf
Size
2 MB
Format
pdf
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nano equipment flow diagram

GEN2-MAX 5.5-50K High Capacity Nitrogen Generators

Flow Diagram

Filename
N2-GEN2-MAX-5.5-50K-flow-diagram-ED-01.pdf
Size
264 KB
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pdf
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ga general arrangement drawing

GEN2-MAX 5.5K High Capacity Nitrogen Generator

General Arrangement Drawing

Filename
N2-GEN2-MAX-5.5K-ga-drawing-nitrogen-generator.pdf
Size
1 MB
Format
pdf
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ga general arrangement drawing

GEN2-MAX 7.5K High Capacity Nitrogen Generator

General Arrangement Drawing

Filename
N2-GEN2-MAX-7.5K-ga-drawing-nitrogen-generator.pdf
Size
1 MB
Format
pdf
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ga general arrangement drawing

GEN2-MAX 9.5K High Capacity Nitrogen Generator

General Arrangement Drawing

Filename
N2-GEN2-MAX-9.5K-ga-drawing-nitrogen-generator.pdf
Size
1 MB
Format
pdf
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ga general arrangement drawing

GEN2-MAX 12K High Capacity Nitrogen Generator

General Arrangement Drawing

Filename
N2-GEN2-MAX-12K-ga-drawing-nitrogen-generator.pdf
Size
1 MB
Format
pdf
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ga general arrangement drawing

GEN2-MAX 15K High Capacity Nitrogen Generator

General Arrangement Drawing

Filename
N2-GEN2-MAX-15K-ga-drawing-nitrogen-generator.pdf
Size
1 MB
Format
pdf
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ga general arrangement drawing

GEN2-MAX 17K High Capacity Nitrogen Generator

General Arrangement Drawing

Filename
N2-GEN2-MAX-17K-ga-drawing-nitrogen-generator.pdf
Size
1 MB
Format
pdf
View
ga general arrangement drawing

GEN2-MAX 20K High Capacity Nitrogen Generator

General Arrangement Drawing

Filename
N2-GEN2-MAX-20K-ga-drawing-nitrogen-generator.pdf
Size
1 MB
Format
pdf
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ga general arrangement drawing

GEN2-MAX 31K High Capacity Nitrogen Generator

General Arrangement Drawing

Filename
N2-GEN2-MAX-25K-ga-drawing-nitrogen-generator.pdf
Size
1 MB
Format
pdf
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ga general arrangement drawing

GEN2-MAX 39K High Capacity Nitrogen Generator

General Arrangement Drawing

Filename
N2-GEN2-MAX-39K-ga-drawing-nitrogen-generator.pdf
Size
846 KB
Format
pdf
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ga general arrangement drawing

GEN2-MAX 50K High Capacity Nitrogen Generator

General Arrangement Drawing

Filename
N2-GEN2-MAX-50K-ga-drawing-nitrogen-generator.pdf
Size
845 KB
Format
pdf
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GEN2-MAX nitrogen generator installation guide

GEN2-MAX High Capacity Nitrogen Generators

Installation Guide

Filename
N2-GEN2-MAX-5.5-50K-installation-proposal-ED-01.pdf
Size
846 KB
Format
pdf
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GEN2-MAX nitrogen generator storage instruction book

GEN2-MAX High Capacity Nitrogen Generators

instruction book

Filename
N2-GEN2-MAX-5.5-50K-instruction-book.pdf
Size
9 MB
Format
pdf
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GEN2-MAX High Capacity Nitrogen Generators CMS

Material Safety Data Sheet

Filename
En-N2-All-MSDS-Nitrogen-Generators-Chemviron-CMS-GN-UC-H-Rev-May-2019.pdf
Size
365 KB
Format
pdf
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GEN2-MAX nitrogen generator storage instruction guide

GEN2-MAX High Capacity Nitrogen Generators

storage instructions

Filename
N2-GEN2-MAX-5.5-50K-storage-instructions-ED-01.pdf
Size
46 KB
Format
pdf
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equipment worksheet product technical paper

N-Series Nitrogen Generators

Technical Paper

Filename
EN-N2-Series-technical-paper-nitrogen-generators.pdf
Size
464 KB
Format
pdf
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nano equipment user guide

GEN2-MAX 5.5-50k High Capacity Nitrogen Generators

User Guide

Filename
N2-EN-GEN2-MAX-user-guide-nitrogen-generators.pdf
Size
9 MB
Format
pdf
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GEN2-MAX nitrogen generator installation guide

GEN2-MAX 5.5-50k High Capacity Nitrogen Generators

Installation Proposal

Filename
N2-GEN2-MAX-5.5-50K-installation-proposal-ED-01.pdf
Size
846 KB
Format
pdf
View
GEN2-MAX nitrogen generator storage instruction book

GEN2-MAX 5.5-50K High Capacity Nitrogen Generators

Instruction Book

Filename
N2-GEN2-MAX-5.5-50K-instruction-book.pdf
Size
9 MB
Format
pdf
View
GEN2-MAX nitrogen generator storage instruction guide

GEN2-MAX 5.5-50K High Capacity Nitrogen Generators

Storage Instructions

Filename
N2-GEN2-MAX-5.5-50K-storage-instructions-ED-01.pdf
Size
46 KB
Format
pdf
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equipment worksheet product technical paper

Nitrogen Generators

Application Worksheet

Filename
EN-N2-Series-worksheet-nitrogen-generators.pdf
Size
214 KB
Format
pdf
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Features

This range provides a typical return on investment of less than 24 months

Eco-mode energy savings control reduces energy consumption during periods of low demand resulting in significant reduction of operational cost

 

Vision01 PLC/HMI controlled operation provides maximum reliability with a touch screen interface


Specifications of Our Models

Generator

Model

Rated Outlet
Flow at 7 barg

Nitrogen Purity at the Outlet (Max Oxygen Content)

99.999%

99.99%

99.95%

99.9%

99.5%

99%

98%

97%

96%

95%

Nm3/h

(10 ppm)

(100 ppm)

(500 ppm)

(0.10%)

(0.50%)

(1%)

(2%)

(3%)

(4%)

(5%)

GEN2-MAX 5.5K

Nm3/h

46

69 88 116 157 184 225 255 284 313

GEN2-MAX 7.5K

Nm3/h

58

86 111 146 198 231 283 320 356 393

GEN2-MAX 9.5K

Nm3/h

68

105 138 180 252 298 363 420 468 518

GEN2-MAX 12K

Nm3/h

87

136 178 232 325 385 470 543 605 669

GEN2-MAX 15K

Nm3/h

107

167 218 284 395 471 575 665 741 820

GEN2-MAX 17K

Nm3/h

127

197 258 337 471 557 680 787 876 970

GEN2-MAX 20K

Nm3/h

155

242 315 412 577 682 833 963 1073 1187

GEN2-MAX 25K

Nm3/h

186

289 377 493 690 816 997 1152 1284 1421

GEN2-MAX 31K

Nm3/h

232

362 473 618 865 1023 1249 1444 1608 1780

GEN2-MAX 39K

Nm3/h

295

459 600 784 1097 1298 1584 1831 2040 2258

GEN2-MAX 50K

Nm3/h

375

584 762 996 1395 1650 2014 2329 2594 2871
Specifications

Design operating pressure range

5 to 10 barg

Design operating temperature range

5 to 50°C

Recommended operating temperature range

5 to 35°C 

Maximum inlet particulate

0.1 micron

Maximum inlet oil content

0.01 micron

Maximum inlet dew point

7°C pdp

Recommended inlet dew point 4°C pdp

Supply voltage

100 - 240 VAC (50 or 60Hz)

(1) This information is for general information purposes only. For additional technical specifications, refer to the product brochure, technical data sheets, and/or user guides. Technical specifications are subject to change.      


Frequently Asked Questions

A nitrogen generator is a device that produces nitrogen gas (N₂) from compressed air. It uses separation methods, such as Pressure Swing Adsorption (PSA) and Membrane Technology, to remove oxygen and other gases, leaving purified nitrogen gas.

  • Cost savings: Long-term savings are achieved by eliminating the recurring costs of purchasing bottled nitrogen.
  • Convenience: Continuous on-site nitrogen generation eliminates the need for deliveries and reduces the risk of running out of nitrogen.
  • Customization: On-demand nitrogen generation allows you to tailor the flow and purity to your needs.

  • PSA (Pressure Swing Adsorption): Uses carbon molecular sieves to separate nitrogen from other gases in compressed air under varying pressure.
  • Membrane Technology: This technology uses selective permeable membranes to separate nitrogen from oxygen based on the size of the molecules. 

 A PSA usually operates more efficiently at higher purity levels, whereas membrane systems are simpler and more cost-effective at lower purities. Our team will collaborate with you to identify which technology best fits your application needs.

The GEN2 MINI uses PSA or Pressure Swing Adsorption technology to separate nitrogen from other gases in compressed air. 

GEN2 MINI nitrogen generators can produce nitrogen gas at purities between 95% to 99.999% purity. Achievable purity levels for nitrogen generators are relative to Oxygen content.

The necessary purity will vary based on your application. Different industries and uses (e.g., food packaging, pharmaceuticals, electronics, or industrial processes) will require various nitrogen purities. Our team will collaborate with you to understand your requirements.

The flow rate (measured in standard cubic feet per hour, scfh) will depend on the application. Understanding your nitrogen consumption is key to selecting the right system.

The cost of a GEN2-MAX nitrogen generator varies depending on its size, purity, and flow rate, as well as the inlet compressed air pre-treatment filtration and drying equipment.

Maintenance will involve regular filter changes, periodic system pressure checks, and monitoring the air compressor's performance. nano GEN2-MAX nitrogen generators have built-in diagnostics to assist with preventive maintenance. Regular servicing by the manufacturer or a qualified technician is crucial.  Contact our nano technical support team for more information.

The total energy usage varies based on the nitrogen generator size and flow rate. Most of the energy consumption is centered around the required inlet compressed air. For energy consumption for a specific model, view the technical data sheets found by model number in the specification table above.

The size and space required will depend on the nitrogen generator's capacity and model. They are typically installed in industrial settings, where they can connect easily to compressed air sources and distribution systems. It’s important to ensure proper ventilation and adequate space for the unit. Always consult a certified nano distributor or a nano team member for assistance.

Various industries, such as food packaging, pharmaceuticals, and electronics, have specific requirements for nitrogen purity and flow rate. It's important to ensure that the nitrogen generator you choose meets your application's demands. Our expert team is here to guide you through the selection process, helping you choose the right model specifications for your unique needs. Contact us today to discuss your requirements.

Period: Period: 18 months from date of shipment from the factory or 12 months from date of installation/start up, whichever occurs first • Coverage: 100% parts and labor per defined service time allowances • Requirements: inlet air must be treated to ISO Class 1.4.1 or better.  Installation per supplied installation instructions and completed start-up checklist required

While nitrogen is non-toxic, it is an asphyxiant in high concentrations. Proper ventilation is critical to prevent nitrogen buildup in enclosed spaces. Regularly monitoring nitrogen levels and following all safety guidelines is essential to avoid risks. Refer to the nano GEN2-MAX nitrogen generator user guide for detailed guidelines.

Yes, nitrogen generators can often be integrated with various types of machinery and production lines. Ensure your chosen system is compatible with your existing equipment, especially in automated or controlled environments.

The ROI will depend on your current nitrogen consumption and the cost of purchasing bottled nitrogen. Typically, a GEN2-MAX nitrogen generator can pay for itself in less than 24 months due to the savings on ongoing gas purchases, delivery fees, and surcharges.

Yes, our nitrogen generators can help reduce the carbon footprint by eliminating the need for frequent delivery trucks, packaging, and other logistics associated with bottled nitrogen. Additionally, they offer a more energy-efficient option than some other methods of nitrogen production.

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